AD5000 Series Low-Voltage Inverter High-power Engineering Type Frequency Converter Inverter
The AD5000 series low-voltage inverter is manufactured by Ansaldo Industrial Systems of Italy. With years of experience in R&D, design and manufacturing of vector-type inverters, this series adopts fully digital open-loop/closed-loop vector control, covers multiple voltage levels and the entire power range, with flexible power supply configuration, complete protection functions and a wide range of optional features.
Key Features
- Compact structure
- Easy installation
- Superior performance
- Long service life
- High cost-effectiveness
- Convenient commissioning
Technical Specifications
| Topology |
Voltage-source two-level IGBT inverter |
| Control Modes |
V/F, Vector V/F, FOC, AFE |
| Voltage Range |
380 - 480Vac (+/-10%) / 525 - 690Vac (+15/-10%) |
| Power Range |
0.75 - 3200kW / 132 - 4000kW |
| Power Supply Configuration |
AC-AC (6-pulse, 12-pulse, 18-pulse) / DC-AC |
| PWM Switching Frequency |
1.5 - 8 kHz |
| Cooling Method |
Forced air cooling |
| Communication Methods |
Standard: Profibus DP, Modbus TCP/IP; Optional: ProfiNet, Ethernet/IP |
| Protection Class |
IP20 |
| Operating Temperature |
0-40°C (maximum 55°C) |
| Altitude |
1000m (maximum 3000m) |
Product Models & Specifications
AD5000-F-380-480Vac±10% Series
| Model |
Frame |
CLO IN0 (A) |
CL1 IN1 (A) |
CL1 Motor (4p) KW |
CL1 Motor (4p) HP |
CL2 IN2 (A) |
CL2 Motor (4p) KW |
CL2 Motor (4p) HP |
Height (mm) |
Width (mm) |
Depth (mm) |
Weight (Kg) |
| AD5A030FSBFH |
IIIN |
42 |
40 |
18,5 |
30 |
32 |
15 |
25 |
454 |
246 |
279 |
32 |
| AD5A036FSBFH |
IIIN |
55 |
52 |
22 |
40 |
40 |
18,5 |
30 |
454 |
246 |
279 |
32 |
| AD5A045FSBFH |
IVN |
68 |
65 |
30 |
50 |
52 |
22 |
50 |
675 |
290 |
289 |
36 |
| AD5A053FSBFH |
IVN |
81 |
77 |
37 |
60 |
65 |
30 |
50 |
675 |
290 |
289 |
36 |
| AD5A066FSBFH |
IVN |
101 |
96 |
45 |
75 |
77 |
37 |
60 |
675 |
290 |
289 |
40 |
| AD5A086FSBFH |
VN |
130 |
124 |
55 |
100 |
96 |
45 |
75 |
755 |
290 |
304.5 |
52 |
| AD5A108FSBFH |
VN |
164 |
156 |
75 |
125 |
124 |
55 |
100 |
755 |
290 |
304.5 |
52 |
| AD5A125FSBFH |
VIN |
189 |
180 |
90 |
150 |
156 |
75 |
125 |
1000 |
300 |
334.5 |
88 |
| AD5A150FSBFH |
VIN |
221 |
210 |
110 |
|
180 |
90 |
150 |
1000 |
300 |
334.5 |
96 |
| AD5A166FSBFH |
VIN |
252 |
240 |
132 |
200 |
200 |
110 |
|
1000 |
300 |
334.5 |
96 |
| AD5A210FSBFH |
VII |
310 |
300 |
160 |
250 |
240 |
132 |
200 |
1068 |
290 |
526 |
120 |
| AD5A260FSBFH |
VII |
395 |
370 |
200 |
300 |
285 |
160 |
200 |
1068 |
290 |
526 |
120 |
| AD5A290FSBFH |
VII |
440 |
410 |
225 |
350 |
320 |
160 |
250 |
1068 |
290 |
526 |
120 |
| AD5A350FSBFH |
VIII |
550 |
510 |
280 |
400 |
385 |
200 |
300 |
1490 |
290 |
526 |
165 |
| AD5A370FSBFH |
VIII |
580 |
540 |
280 |
450 |
410 |
225 |
350 |
1490 |
290 |
526 |
165 |
| AD5A440FSBFH |
VIII |
650 |
640 |
355 |
550 |
510 |
280 |
400 |
1490 |
290 |
526 |
165 |
| AD5A480FSBFH |
VIII |
740 |
690 |
400 |
600 |
530 |
280 |
450 |
1490 |
290 |
526 |
165 |
| AD5A520FSBFH |
VIII |
810 |
750 |
450 |
650 |
585 |
315 |
500 |
1490 |
290 |
526 |
165 |
| AD5A580FSBFH |
2xVII |
880 |
820 |
450 |
700 |
640 |
355 |
500 |
1126 |
600 |
530 |
270 |
| AD5A700FSBFH |
2xVIII |
1.1 |
1020 |
560 |
800 |
770 |
450 |
600 |
1524 |
600 |
530 |
335 |
| AD5A740FSBFH |
2xVIII |
1.16 |
1080 |
630 |
900 |
820 |
450 |
700 |
1524 |
600 |
530 |
335 |
| AD5A880FSBFH |
2xVIII |
1.3 |
1280 |
710 |
1000 |
1020 |
560 |
800 |
1524 |
600 |
530 |
335 |
| AD5A960FSBFH |
2xVIII |
1.48 |
1380 |
800 |
1200 |
1060 |
560 |
900 |
1524 |
600 |
530 |
335 |
| AD5A1K0FSBFH |
2xVIII |
1.62 |
1500 |
800 |
1300 |
1170 |
630 |
1000 |
1524 |
600 |
530 |
335 |
| AD5A1K1FSBFH |
3xVIII |
1.74 |
1620 |
900 |
1350 |
1230 |
710 |
1050 |
1524 |
900 |
530 |
495 |
| AD5A1K3FSBFH |
3xVIII |
1.95 |
1920 |
1000 |
1650 |
1530 |
800 |
1200 |
1524 |
900 |
530 |
495 |
| AD5A1K4FSBFH |
3xVIII |
2.22 |
2070 |
1000 |
1800 |
1590 |
900 |
1350 |
1524 |
900 |
530 |
495 |
| AD5A1K6FSBFH |
3xVIII |
2.43 |
2250 |
1250 |
1950 |
1755 |
1000 |
1500 |
1524 |
900 |
530 |
495 |
AD5000-K-525/690Vac±15%,-10% Series
| Model |
Frame |
CLO IN0 (A) |
CL1 IN1 (A) |
CL1 Motor (4p) KW |
CL1 Motor (4p) HP |
CL2 IN2 (A) |
CL2 Motor (4p) KW |
CL2 Motor (4p) HP |
Height (mm) |
Width (mm) |
Depth (mm) |
Weight (Kg) |
| AD5A260KSNFH |
VII |
230 |
215 |
200 |
200 |
160 |
132 |
150 |
1068 |
290 |
526 |
120 |
| AD5A280KSNFH |
VII |
255 |
235 |
225 |
250 |
180 |
160 |
150 |
1068 |
290 |
526 |
120 |
| AD5A440KSNFH |
VIII |
400 |
370 |
355 |
350 |
275 |
250 |
250 |
1490 |
290 |
526 |
120 |
| AD5A500KSNFH |
VIII |
450 |
420 |
400 |
450 |
315 |
250 |
300 |
1490 |
290 |
526 |
120 |
| AD5A530KSNFH |
VIII |
480 |
445 |
450 |
500 |
330 |
315 |
350 |
1490 |
290 |
526 |
120 |
| AD5A650KSNFH |
VIII |
580 |
540 |
500 |
600 |
405 |
400 |
450 |
1490 |
290 |
526 |
120 |
| AD5A880KSNFH |
2xVIII |
800 |
740 |
710 |
800 |
550 |
500 |
600 |
1524 |
600 |
530 |
335 |
| AD5A1K0KSNFH |
2xVIII |
900 |
840 |
800 |
900 |
630 |
630 |
700 |
1524 |
600 |
530 |
335 |
| AD5A1K1KSNFH |
2xVIII |
960 |
890 |
900 |
950 |
660 |
630 |
700 |
1524 |
600 |
530 |
335 |
| AD5A1K3KSNFH |
2xVIII |
1160 |
1080 |
1000 |
1100 |
810 |
800 |
850 |
1524 |
600 |
530 |
335 |
| AD5A1K5KSNFH |
3xVIII |
1350 |
1260 |
1250 |
1250 |
945 |
900 |
1000 |
1524 |
900 |
530 |
495 |
| AD5A1K6KSNFH |
3xVIII |
1440 |
1335 |
1300 |
1400 |
990 |
950 |
1100 |
1524 |
900 |
530 |
495 |
| AD5A2K0KSNFH |
3xVIII |
1740 |
1620 |
1600 |
1700 |
1215 |
1250 |
1250 |
1524 |
900 |
530 |
495 |
Industry-Specific Application Scenarios
Crane Industry
- For hoisting, luffing and traveling mechanisms of port container cranes, precise vector control enables smooth lifting and movement of heavy loads, adapting to 110%/150% overload requirements
- Frequency conversion speed regulation for overhead cranes and gantry cranes reduces start-up impact, protects mechanical structures, and improves operational efficiency
Steel & Metallurgical Industry
- Speed regulation control for blast furnace fans and converter dust removal fans in steelworks. Flexible power supply configuration adapts to complex power grid environments, ensuring continuous operation
- For auxiliary drive systems of rolling mills (roller tables, coilers), fully digital closed-loop control achieves speed synchronization to meet high-intensity production needs
Cement Industry
- Drives rotary kilns, grate coolers and cement mills in production lines. Adapts to high-temperature and dusty conditions with IP20 protection and forced air cooling
- Frequency conversion adjustment for cement conveying fans and water pumps reduces energy consumption while accessing factory control systems through rich communication protocols
Rubber, Plastic & Papermaking Industries
- Speed control for extruders and injection molding machines in rubber/plastic industry. Accurately matches material processing processes and improves product consistency
- Drives wire section, press section and drying section of paper machines. Multi-motor synchronous control ensures stable paper tension across full power range
Printing, Packaging & Test Bench Applications
- For laminating machines, die-cutting machines and conveyors in printing/packaging lines, enabling stepless speed regulation and smooth start-stop for high-frequency operation
- Load simulation and speed regulation control for industrial motor test benches with flexible control modes (V/F, FOC) to meet various test requirements
Frequently Asked Questions
Q1: The AD5000 inverter for port container crane hoisting frequently triggers 150% overload protection, but the load is normal. What could be the cause?
Most likely the overload protection parameters don't match actual working conditions, or vector control parameters need optimization. Verify if CL2 overload curve is set to "150% 1min/5min" (defaults may use 110% CL1 curve). Check Torque Compensation parameter - for heavy load inertia during initial hoisting, increase dynamic torque response gain appropriately. If power grid voltage fluctuates significantly, enable voltage fluctuation suppression function to avoid false triggers from voltage sags. Also ensure IGBT module cooling is unobstructed and forced air cooling filter is free of dust clogging, as high temperatures reduce protection thresholds.
Q2: The AD5000 inverter supporting a cement mill has experienced frequent ProfiNet communication interruptions after 6 months in high-temperature, dusty environment. It recovers after restart but recurs. How to resolve?
Core issue lies in working conditions impacting communication interface and parameter stability. Check dustproof sealing of inverter's communication interface (IP20 protection doesn't cover interface details, so additional dustproof connectors are required) and clean dust/oxide layers on interface pins. Enable "communication timeout reconnection" function in parameters and extend timeout to 3-5 seconds (default may be 1 second, easily triggering interruptions when dust causes signal attenuation). Confirm ProfiNet baud rate matches central control system. For severe grid interference, ground communication cable shield and install EMC filter on inverter side to reduce electromagnetic interference.
Q3: In steel mill rolling mill auxiliary drive system, multiple AD5000 inverters control roller tables synchronously, but slight speed deviation (±0.5%) causes steel plate conveying offset. How to calibrate?
Speed deviation stems from improper synchronous control mode selection or parameter mismatch. Confirm if "Master-Slave Control" is enabled - recommend setting one inverter as master (speed reference) and others as slaves (torque following) instead of independent V/F control. Adjust slave's Torque Response Time to match master (usually 0.1-0.3 seconds) to avoid speed differences from torque lag. Check encoder feedback signal (if configured) for loose wiring, and enable "speed feedback filtering" in parameters to filter high-frequency interference and improve synchronization accuracy.
Q4: When AD5000 inverter is used with rubber and plastic extruders, motor vibrates at low speeds (below 5Hz), resulting in uneven material extrusion. How to address?
Low-speed vibration is common in vector control, mainly related to low-frequency torque characteristics. Switch control mode to "Vector V/F" (balancing vector precision and low-frequency stability) instead of pure FOC mode. Increase Low-Frequency Torque Boost gradually in 0-5Hz range (avoid overcompensation to prevent motor overheating). Adjust PWM switching frequency to 4-6kHz (default may be 1.5kHz) to reduce current harmonics and motor vibration at low speeds. For older motors, inspect winding insulation - aged windings cause unstable low-frequency torque output, requiring maintenance if necessary.
Q5: During AD5000 inverter commissioning, some key parameters (overload curve, PWM frequency) cannot be modified when reading via Modbus TCP/IP. What is the reason?
Mainly caused by inverter's "Parameter Lock" function or operating state restrictions. Check if inverter is in "RUN" state - some parameters can only be modified in "STOP" mode. Check Parameter Lock Level - if set to "Level 2 (Read-Only)", enter unlock password (default is usually manufacturer's initial password, such as 1234 or 0000). Confirm Modbus TCP/IP communication permissions - some manufacturers set "Monitoring Only", so enable "Read-Write Permission" in communication parameters and ensure computer IP is in same network segment without port conflicts.