XLME Motion Ethernet Controller: Compact Size, Powerful Performance for Diverse Industrial Needs
Tight on cabinet space but need robust motion control? The XLME Series Motion Ethernet Controller delivers the perfect solution for global industrial users. Packed into an ultra-compact chassis, this controller skips bulky designs without compromising on power—supporting multi-axis synchronization, precise position control, and real-time Ethernet communication (Modbus TCP, Ethernet/IP optional). Whether you're building automated assembly lines in Germany, AGV navigation systems in the U.S., or precision packaging machines in Southeast Asia, the XLME adapts to your diverse needs with flexible programming and broad device compatibility.
Key Features & Advantages
Ultra-Compact Form Factor
Boasts a streamlined design that fits seamlessly into narrow control cabinets or modular equipment. Eliminates the need for bulky installation space, ideal for space-constrained scenarios like small AGVs, compact assembly lines, and integrated testing machines. Reduces overall system footprint without compromising performance.
High-Speed & Precise Motion Control
- Supports multi-axis synchronization (up to 16 axes as standard, expandable for higher demands) with nanosecond-level synchronization accuracy via distributed clock technology
- Enables complex motion modes including linear interpolation, circular interpolation, and electronic cam, meeting high-precision requirements for electronics assembly, packaging, and robotics
- Delivers microsecond-level communication cycles, ensuring real-time response for time-critical motion tasks
Powerful Ethernet Connectivity
- Equips dual industrial Ethernet ports and built-in EtherCAT master interface, compatible with Modbus TCP, Ethernet/IP, and TSN (Time-Sensitive Networking) protocols
- Implements "Processing on the Fly" data transmission mechanism, reducing communication latency even with multiple connected devices
- Supports seamless integration with upper-level MES/ERP systems and remote monitoring, facilitating smart factory digital transformation
Versatile Adaptability for Diverse Needs
- Compatible with various servo drives, stepper motors, and sensors from global brands, eliminating compatibility issues in multi-vendor setups
- Flexible programming environment supports international standards (IEC 61131-3) and multi-tasking operations, adapting to different application scenarios
- Scalable I/O expansion (up to 4096 points) to meet evolving requirements of small-to-medium industrial projects
Industrial-Grade Reliability & Global Compliance
- Adopts industrial-grade components with anti-electromagnetic interference (EMC) design and wide temperature tolerance (-20°C~60°C), ensuring stable operation in harsh factory environments
- Pre-certified with CE, UL, RoHS, and EAC, enabling direct market access in Europe, North America, and Eurasian Economic Union countries
- Built-in power-off data protection and hardware fault self-diagnosis, minimizing downtime and maintenance costs
Cost-Effective & Easy Integration
- All-in-one design integrates motion control, Ethernet communication, and I/O functions, reducing the need for additional modules and lowering system integration costs
- Plug-and-play setup with intuitive configuration software, supporting online debugging and parameter modification to shorten commissioning cycles
- Supports remote diagnosis and predictive maintenance, reducing on-site service costs for overseas customers
Core Technical Specifications
| Parameter Category |
Specific Parameters |
Description |
| Basic Specifications |
Dimensions (mm) |
30.1×111.5×87.7 (horn terminals) / 36×111.5×85 (European terminals), ultra-compact size |
|
Power Supply |
DC 24V±10%, industrial-grade wide voltage range, reverse polarity protection |
|
Operating Temperature |
-20°C~60°C, suitable for harsh industrial environments |
|
Protection Rating |
IP20 (panel mounting) |
|
Certifications |
CE, UL, RoHS, EAC (optional) |
| Motion Control Capability |
Controlled Axes |
Standard 16 axes, expandable; basic models available with 4/8/10 axes |
|
Synchronization Accuracy |
Nanosecond-level (distributed clock technology) |
|
Pulse Output |
Up to 100kHz per axis, supports pulse+direction mode |
|
High-Speed Counting |
Single-phase up to 80kHz, AB-phase up to 50kHz, 4-10 channels |
|
Motion Modes |
Positioning, linear/circular interpolation, electronic cam, electronic gearing, speed/torque control |
| Communication Capability |
Industrial Ethernet |
Dual ports, EtherCAT master, compatible with Modbus TCP, Ethernet/IP, TSN |
|
Serial Ports |
1×RS232, 1×RS485, supports Modbus RTU |
|
Extended Communication |
Supports EtherCAT remote I/O expansion |
|
Communication Cycle |
Microsecond-level, ensures real-time performance |
| Program & Storage |
Program Capacity |
1MB Flash, supports encrypted download |
|
Data Registers |
100,000 words (D area), 14,192 words FlashROM registers (FD area) |
|
Timers/Counters |
Timers: multi-range (100ms/10ms/1ms); Counters: 16-bit/32-bit optional |
| I/O & Expansion |
Built-in I/O |
Basic model: 16DI/16DO (PNP), expandable up to 576 points |
|
Expansion Capability |
Supports right-side module expansion and EtherCAT remote I/O expansion, max expandable I/O 4096 points |
|
AD/DA (Optional) |
12-bit, 0-10V, 2 channels each, suitable for analog control scenarios |
| Software & Programming |
Programming Standard |
IEC 61131-3 (5 languages including ladder diagram, function block) |
|
Instruction Execution Speed |
Basic instructions: 0.01-0.03μs, efficiently executes complex programs |
|
Debugging Functions |
Supports online debugging, online parameter modification, remote diagnosis |
XINJE XLME Series Full Model List
| Model |
I/O Configuration (DI/DO) |
High-speed Pulse Output |
AB-phase High-speed Counting |
Communication Interfaces |
Core Features |
Max Extended I/O |
Typical Applications |
| XLME-16T4 |
8DI/8DO |
4 Channels |
4 Channels |
1×RS232, 1×RS485, 2×Ethernet Ports |
4-axis control, linear/circular interpolation, 1MB program capacity, basic instruction execution time 0.01-0.03μs |
576 Points |
Small-scale equipment (e.g., dispensing, labeling machines) with ≤4 axes |
| XLME-32T4 |
16DI/16DO |
4 Channels |
4 Channels |
1×RS232, 1×RS485, 2×Ethernet Ports |
4-axis control, linear/circular interpolation, right-side module expansion supported |
576 Points |
Medium & small-sized production lines (e.g., packaging, assembly lines) with multi-I/O and 4-axis requirements |
| XLME-64T10 |
32DI/32DO |
10 Channels |
10 Channels |
1×RS232, 1×RS485, 2×Ethernet Ports |
10-axis control, linear/circular interpolation + follow-up function, enhanced high-speed performance |
576 Points |
Multi-axis linkage equipment (e.g., CNC machines, complex automated production lines) |
Critical Notes for Overseas Deployment
Power Supply: DC24V, compatible with global industrial power standards. Dedicated terminal blocks (e.g., JT‑E32) are required for wiring.
Expansion: Only supports right-side expansion modules, including XL series I/O modules, remote I/O and EtherCAT slaves. Up to 16 expansion modules can be connected.
Certification: Full CE certification obtained, compliant with EU EMC and safety standards, available for direct use in the EU and most overseas markets.
Security: 6-digit ASCII password encryption and confidential download function are supported to protect program intellectual property.
Industry Applications & Practical Scenarios
Packaging Machinery (Europe, Southeast Asia, North America)
Typical Scenarios: Pillow packaging machines, rotary filling & capping machines, cartoning machines
Why XLME: Fast pulse output (up to 10 channels) and Ethernet sync reduce downtime; CE compliance meets EU machinery safety standards
3C Electronics Manufacturing (Southeast Asia, Mexico, Eastern Europe)
Typical Scenarios: PCB assembly, phone casing cutting, battery cell stacking
Why XLME: 0.01-0.03μs instruction speed ensures sub-millimeter accuracy; multi-axis interpolation cuts setup time for frequent model changes
Woodworking & Furniture Production (EU, North America, Brazil)
Typical Scenarios: CNC routers, panel saws, edge banding machines
Why XLME: AB-phase high-speed counting (up to 10 channels) tracks material position; password protection secures custom cutting programs
Medical Device Manufacturing (EU, US, South Korea)
Typical Scenarios: Syringe assembly, IV fluid bag filling, surgical suture winding
Why XLME: DC24V low-voltage design fits cleanroom safety; secure download prevents program tampering (critical for FDA/EU medical audits)
Textile & Garment Machinery (Bangladesh, India, Turkey)
Typical Scenarios: Fabric cutting machines, sock knitting machines, embroidery machines
Why XLME: Right-side expansion supports extra I/O for sensor integration; RS485/Ethernet connects to HMI for operator-friendly setup
Automotive Component Production (Mexico, Hungary, Thailand)
Typical Scenarios: Connector assembly, brake pad gluing, wheel rim drilling
Why XLME: Fast pulse output and interpolation ensure consistent quality; EtherCAT expansion links to servo drives for tight motion control
Model-Scenario Match Guide
| Model |
Best For |
Typical Region |
| XLME-16T4 |
Small 4-axis machines (labeling, small filling) |
Southeast Asia, Mexico (small OEMs) |
| XLME-32T4 |
Medium 4-axis lines (packaging, PCB assembly) |
EU, India, Turkey (mid-sized factories) |
| XLME-64T10 |
Multi-axis CNC/robotic cells |
Germany, South Korea, US (precision manufacturing) |
XINJE XLME Series Common Installation & Operation Issues
Q1: XLME PLC frequently reports errors and shuts down due to unstable voltage in overseas factories. How to solve it?
A: First, confirm that XLME is powered by DC24V. In overseas factories, especially in Southeast Asia and South America, the fluctuation of mains AC380V/220V often exceeds ±10%. Practical solutions include adding voltage stabilizers, choosing industrial-grade wide-voltage switching power supplies, and connecting electrolytic capacitors at the PLC power terminal.
Q2: European and American customers report that XLME's communication ports often disconnect, failing to connect with HMIs and servo drives. How to fix it?
A: The problem is most likely caused by improper grounding and network interference. Solutions include implementing single-point grounding, using shielded twisted-pair network cables, setting bus terminal resistors to "ON" for EtherCAT bus, and adjusting communication timeout settings.
Q3: After installation, XLME's high-speed pulse output is inaccurate, leading to large positioning deviations in servo control. What are the causes?
A: Excluding servo parameter issues, the main causes are improper wiring and interference. Solutions include using twisted-pair shielded wires for high-speed pulse output lines, checking PLC output frequency limits, adding terminal resistors for impedance matching, and confirming proper signal transmission methods.
Q4: European customers require EMC testing related to CE certification. XLME itself has CE certification, why does the test still fail?
A: XLME has its own CE certification, but when equipment manufacturers integrate the PLC into complete machines, poor wiring, grounding and filtering will still result in failed EMC tests. Solutions include adding EMI filters, using shielded wires for all I/O signal lines, ensuring proper equipment grounding, and providing certification documentation to customers.
Certification & Quality Assurance
Core Product Certifications
| Certification Type |
Coverage Area |
Core Function |
Customer Value |
| CE Certification (EMC + LVD Directives) |
27 EU countries & EFTA regions (Switzerland, Norway, etc.) |
Complies with electromagnetic compatibility and low-voltage safety standards |
Direct access to the EU market without additional testing; complete certification reports provided to support customers' CE certification for complete machines |
| FCC Part 15B Certification |
USA, Canada |
Meets limits for electromagnetic radiation and conducted interference |
Suitable for the North American market; passes customs clearance inspection and avoids product returns due to EMI issues |
| RoHS 2.0 Certification |
Global mainstream markets (EU, Japan, South Korea, Southeast Asia, etc.) |
Restricts the use of 6 hazardous substances such as lead and mercury |
Complies with environmental protection requirements, meets customers' green production line procurement standards, and avoids trade barriers |
| ISO 9001 Quality Management System Certification |
Globally recognized |
Production processes and quality control comply with international standards |
Proves product consistency, meeting the system certification threshold for large customer tenders |
Quality Assurance System
Manufacturing Quality Control: Adopts SMT full-automatic chip mounting + wave soldering processes with key components sourced from Japanese/Taiwanese brands. Each unit undergoes 72-hour high-temperature aging test, electromagnetic interference immunity test, and pulse output accuracy calibration.
Overseas After-Sales Support: 2-year global free warranty with local technical support in major industrial regions including Europe, North America, and Southeast Asia.
Reliability Test Data: Comprehensive testing including high & low temperature cycle tests (-20℃~60℃, 100 cycles), vibration tests (5~500Hz, acceleration 2g), and electrostatic discharge tests (contact discharge ±6kV, air discharge ±8kV) to ensure stable operation in demanding industrial environments.
